The need for an increased reliance on renewable energy regularly surfaces as we try to combat climate change. The latest COP28 agreement spelt it out clearly, calling for a tripling of renewable energy capacity and doubling of energy efficiency improvements by 2030. It is a bold but necessary ambition to get anywhere close to achieving net zero goals in the timescale needed.
A subject that is often overlooked is how best to manage the unpredictability of renewable energy supply. And, when it is discussed, it often focuses on issues at a high level, like grid distribution and national power supplies. However, it can take up to 15 years for expansions to electricity grid transmission and distribution networks to come into effect. With the need for immediate action to limit the impact of climate change, there is an urgent need to look beyond centralised power generation, and towards localised heat generation.
Thermal energy storage (TES) and other forms of long-duration energy storage (LDES) are two promising avenues to maximise the potential of an evolving situation.
The need to adopt methods of TES as we continue the journey towards a more sustainable future is clear. And, as technologies evolve to meet this demand, it is worth considering the wider impact these options might have on our environment, beyond factors like capital costs, efficiency, and energy output. Here we look at two alternatives and consider some of these issues.
When steam is needed from the SteamBattery, it is taken from the ullage (gas) space of the vessel, and is either used directly as steam, or indirectly through means of a heat exchanger to connect with a "wet" heating system. The condensed steam is returned to the vessel. As the steam is used, the pressure lowers to the point where the SteamBattery is fully discharged.
It is recharged by the immersed electrical heater, which is able to use electricity from direct renewable sources or from the grid when low-cost renewable power is available. It can both discharge steam and be charged simultaneously, giving flexibility in how it is employed, and as buffer storage. Able to fully charge within 8 hours, it is able to do so overnight.
Using current literature on LIPBs alongside our model, and existing studies for the SteamBattery, we aimed to compare the environmental impact of these two energy storage solutions. There were some limitations, due to the boundaries set by the LIPB studies; notably a cradle-to-gate approach that doesn't consider either their transportation or disposal at end-of-life.
Once the system boundary was established, a range of comparative environmental impacts could be assessed. Due to differences in the models used between the LIPB study and that for the SteamBattery, we found 10 of the 18 in the LIPB study offered a direct comparison.
These are the most relevant to climate change impact, and are measured in kg of carbon dioxide equivalence. The results shows that the SteamBattery would emit 8.58 kg/1000 kWh of energy stored throughout its lifetime, whereas the LIPB emitted 16.10/1000 kWh throughout its lifetime. Effectively, the SteamBattery has half the CO2 emissions of the LIPB throughout its useful lifespan.
We examined six environmental impact categories, including those that cover ecotoxicity and eutrophication in marine and freshwater environments, plus acidification and ecotoxicity in terrestrial ones. For both freshwater and marine environments, the SteamBattery was found to be 95% less impactful compared to the LIPB. This was largely accounted for by the cathode plate manufacturing process needed for the LIPB.
When looking at the terrestrial impacts, a different picture emerges. The SteamBattery's sulphur dioxide production was 83% less than the LIPB. However, its dichlorobenzene equivalent was higher than the LIPB. A closer examination, considering the impact loads of both products across the different environmental categories, concluded that this was an area for potential improvement rather than a serious flaw.
The assessment further highlighted SteamBattery's reduced impact on natural resources, such as fossil fuels and water. Notably, the highest environmental loads were predominantly associated with the LIPB, particularly in marine and freshwater ecotoxicity, whereas the SteamBattery's most significant impact was considerably lower in terrestrial ecotoxicity.
As the need for sustainable steam systems grows, there is a clear imperative to consider more than simply avoiding fossil fuels. The planet's resilience and future depend on a host of other factors, with environmental considerations high on the list.
This initial study shows a more holistic survey of potential options should always be considered before final decisions are made.
Process managers could be making improvements to increase efficiency and product quality by paying closer attention to the specification of controls systems used within their facilities – that’s the current message from Spirax Sarco’s National Controls Specialist, Darren Silverthorn.
Process, energy, and maintenance managers looking to maximise safety, efficiency, and productivity, are being urged to take a proactive approach to plant management by including wireless steam trap monitoring within their proactive maintenance regime.
Believe it or not, you can make this a reality through your choice of control valve. You will already know that accurate temperature and pressure control maintains process efficiency, which makes control valves an invaluable part of any steam system. So what should you be looking for when sourcing an efficient control valve?
Implementing an effective steam trap management plan, doesn’t need to be complicated. Lowering Carbon output, increased production and energy savings are all benefits you could achieve from regular management.
Industrial steam specialist, Spirax Sarco Limited, headquartered in Gloucestershire, has begun machining a critical component part for use in the UCL-Ventura breathing aid, a Continuous Positive Airway Pressure (CPAP) device that is being used to provide potentially life-saving oxygen to patients affected by COVID-19.
Spirax Sarco supply solutions to a broad range of OEM industries, with strong focus on four main industries: food & beverage, pharmaceutical, oil & gas and chemicals.