Partnering for Sustainable and Safe Steam Systems: LUSH and Spirax Sarco’s Success Story

How Spirax Sarco helped LUSH achieve sustainability and safety goals in their factory relocation project.

Read the Full Case Study

LUSH

A New Chapter for LUSH: Factory Relocation with Spirax Sarco’s Advance Design Service

Through an existing service agreement, Spirax Sarco learned of LUSH’s plan to relocate their Hamworthy factory to a new, centralised manufacturing site in Poole. This required a new steam and condensate infrastructure to support the production heating vessels, aligning with LUSH’s sustainability and safety goals. Here’s how Spirax Sarco partnered with LUSH to deliver a state-of-the-art, regulatory-compliant steam system.

MEETING THE DEMANDS OF A SUSTAINABLE AND SAFE STEAM SYSTEM
The LUSH team, while well-versed in steam design thanks toprevious training from Spirax Sarco, sought additional support due to limitedin-house resources. They were particularly interested in the peace of mindoffered by Spirax Sarco’s Advanced Design Service to ensure regulatorycompliance and best practices.

Tailored Solutions for a Greener, Safer Future

Customised Design Service

Spirax Sarco conducted an initial site survey and consultation, resulting in a tailored design package focused on sustainability, safety, and steam engineering best practices.

Metering Hardware

Real-time monitoring of steam/energy usage for each production unit, enabling better control and efficiency.

Condensate Return System

Energy within condensate was harnessed to reduce fuel consumption and save on make-up water. water.

Insulation Jackets

Insulated steam and condensate products to reduce heat loss while ensuring personnel safety and easy access for maintenance.

Safe Isolation Systems

Adhered to HSG253 guidelines for safe maintenance procedures with isolated valves.

Stress Analysis and Risk Assessment

Comprehensive stress analysis to ensure proper pipework support, accounting for thermal expansion and weight.

LUSH